Powered by Hagemann Systems
Made in Germany
Patented cable lug insulation

Fully insulated cable lug - Lugsulation

MAKE THE RIGHT CONNECTION.

Electrical insulation in a simple way

Sometimes it is just the really good solutions that are amazingly simple. One example of this is the full cable lug insulation - Lugsulation. The name stands for lug and insulation and consists of a sealing sleeve, a special cable lug and an insulation screw. Instead of simply covering contacts with a cap, as has been the case in the past, lugsulation ensures that the contact is completely insulated. Corrosion and leakage currents are no longer a problem. Short circuits that can accidentally occur due to a bare contact during assembly are also eliminated.


  • For protruding contacts
  • Axially insulated in screw direction - also called "axial HWP effect
  • Application possible both with an insulation screw, screw or also in the "cap" version
  • Multiple cable outlets possible with the help of a copper spacer ring
  • Protection class up to IP67
  • The Lugsulation Flex can be used in European traction batteries according to DIN and British Standard
  • Suitable for sealing internal and external threads
  • With our Lugsulation family we cover further connection possibilities (Deep & Seal only possible from a large order quantity)

The 3 components of lugsulation


The lugsulation is a set consisting of a sealing sleeve, a specially made cable lug and an insulation screw.

1+
× Insulation screw

The insulation screw completely seals the contact from above.

More
2+
× Cable lug

The special cable lug is perfectly matched to the sealing sleeve.

More
3+
× Sealing sleeve

The special sealing sleeve encloses the entire cable lug.

More
× Insulation screw

The insulation screw completely seals the contact from above.

More
× Cable lug

The special cable lug is perfectly matched to the sealing sleeve.

More
× Sealing sleeve

The special sealing sleeve encloses the entire cable lug.

More
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr
× Titel

Lorem ipsum dolor sit amet, consetetur sadipscing elitr.

Mehr

Lorem Ipsum dolor sit amet

Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. At vero eos et accusam et justo duo dolores et ea rebum. Stet clita kasd gubergren, no sea takimata sanctus est Lorem ipsum dolor sit amet. Lorem ipsum dolor sit amet, consetetur sadipscing elitr, sed diam nonumy eirmod tempor invidunt ut labore et dolore magna aliquyam erat, sed diam voluptua. At vero eos et accusam et justo duo dolores et ea rebum. Stet clita kasd gubergren, no sea takimata sanctus est Lorem ipsum dolor sit amet.

Your benefits


Our full cable lug insulation - Lugsulation - offers you many advantages that not only ensure economic efficiency but also increase the safety of all involved.

Cost-efficient

Save costs due to reduced maintenance & consequential damage

Low maintenance

You have less maintenance due to protection from external influences

Touch protection (up to IP67)

Maintenance personnel are protected from bare contacts and thus short circuits

Self-installation

With the lugsulation can be mounted easily and quickly on site

Corrosion-free

No penetration of aggressive media possible, so the contacts remain corrosion-free

Fire protection

The lugsulation is also available with fire-safe material according to UL94 (V0)

Lugsulation - the effective insulation


Watch our explanatory videos on Youtube.

Automated systems can only develop their full potential and function properly if they are completely fail-safe. When it comes to electrical connections, you'd better not simply accept such weak points. Because any unscheduled maintenance work means big costs for you.
Contact problems and short circuits pose a high risk to occupational safety! They can lead to flying sparks, smouldering fires or even explosions. Effective insulation can prevent short circuits. Remember also that the law makes the company's safety officer and manager liable.
Additional consequential damage may occur. Take into account that the service life of energy systems is often much shorter than it should be. If poles and electrical contacts are exposed to moisture or acid, they will decompose prematurely and render the system unusable.